G-UL-10A-40UW Hydraulic Filter Element: Comprehensive Guide for PLC Industrial Automation Systems
G-UL-10A-40UW Hydraulic Filter Element
High-performance filtration solution for industrial automation and PLC-controlled hydraulic systems
Product Overview
The G-UL-10A-40UW is a premium hydraulic filter element manufactured by Taisei Kogyo, designed specifically for industrial automation systems where PLC-controlled hydraulic equipment requires reliable and efficient filtration. This filter element plays a critical role in maintaining system integrity, protecting sensitive components, and ensuring optimal performance in demanding industrial environments.
Technical Specifications
| Parameter | Specification | Importance for PLC Systems |
|---|---|---|
| Filtration Efficiency | 40 Micron | Protects sensitive PLC-controlled valves and actuators from contamination |
| Overall Length | 8.036 inches | Standard size for industrial hydraulic filter housings |
| Material Construction | Stainless Steel Wire Mesh Media | Corrosion resistance for harsh industrial environments |
| End Caps | Corrosion Resistant Steel | Ensures secure sealing in high-pressure systems |
| Center Tube | Corrosion Resistant Steel | Maintains structural integrity under pressure fluctuations |
| Maximum Temperature | 225Ā°F (107Ā°C) | Suitable for industrial hydraulic systems with PLC temperature monitoring |
| Adhesive Type | Epoxy | High-temperature resistant bonding for reliable performance |
| By-Pass Valve | None | Ensures all fluid passes through filtration media |
Applications in PLC Industrial Automation
Hydraulic System Protection
The G-UL-10A-40UW filter element is essential for protecting PLC-controlled hydraulic systems from contamination that can cause:
- Valve sticking and malfunction
- Pump wear and failure
- Cylinder scoring and leakage
- System pressure fluctuations
- PLC sensor inaccuracies
Compatible Fluids
This filter element is designed to work with various industrial fluids commonly used in PLC automation systems:
- Hydraulic fluids (mineral oil, synthetic, water glycol)
- Lubricating oils
- Machining fluids and coolants
- Process fluids in manufacturing
- Diesel fuel for industrial equipment
Performance Benefits for Industrial Automation
Enhanced System Reliability
By maintaining clean hydraulic fluid, the G-UL-10A-40UW filter element significantly reduces unscheduled downtime in PLC-controlled systems. Clean fluid ensures:
- Consistent actuator response times
- Accurate pressure sensor readings
- Reduced maintenance requirements
- Extended component lifespan
Energy Efficiency
Clean hydraulic systems operate more efficiently, reducing energy consumption in PLC-controlled industrial applications:
- Lower pump power requirements
- Reduced heat generation
- Optimized system pressure
- Improved overall system efficiency
Frequently Asked Questions (FAQ)
Replacement intervals depend on operating conditions, but typically range from 1,000 to 2,000 operating hours. PLC systems with pressure differential monitoring can provide more precise replacement timing based on actual filter condition.
Yes, the G-UL-10A-40UW is compatible with both mineral-based and synthetic hydraulic fluids commonly used in industrial automation systems. The stainless steel construction and epoxy adhesive are resistant to chemical degradation.
While the filter itself doesn't have electronic components, it works with filter housings that can include pressure differential switches. These switches can be connected to PLC input modules to monitor filter condition and trigger maintenance alerts.
The G-UL-10A-40UW is designed for standard industrial hydraulic pressures up to 300 PSI. For higher pressure applications, consult the manufacturer's specifications or consider specialized high-pressure filter elements.
Genuine replacement elements are available through authorized distributors like Koeed Industrial Automation, ensuring quality and compatibility with your PLC-controlled systems.
Trust Metrics and Industry Standards
Filtration Efficiency
Temperature Rating
Stainless Steel Construction
Quality Certified
Industry Compliance
The G-UL-10A-40UW filter element meets or exceeds industry standards for hydraulic filtration in industrial automation:
- ISO 2941: Hydraulic fluid power - Filter elements - Verification of collapse/burst pressure rating
- ISO 16889: Hydraulic fluid power - Filters - Multi-pass method for evaluating filtration performance
- Manufacturing quality standards for industrial automation components
Installation and Maintenance Best Practices
Installation Procedure
- Ensure the hydraulic system is depressurized and isolated from power sources
- Clean the filter housing thoroughly before installation
- Inspect the new filter element for any shipping damage
- Install the element according to manufacturer's orientation guidelines
- Prime the system to remove air before returning to full operation
Maintenance Integration with PLC Systems
Modern PLC systems can be programmed to monitor filter condition through:
- Pressure differential monitoring across the filter
- Operating hour counters for preventive maintenance scheduling
- Alarm systems for sudden pressure changes indicating filter issues
- Integration with maintenance management software
Conclusion
The G-UL-10A-40UW hydraulic filter element represents a critical component in maintaining the reliability and efficiency of PLC-controlled industrial automation systems. With its 40-micron filtration efficiency, stainless steel construction, and compatibility with various industrial fluids, this filter element ensures optimal performance of hydraulic components while protecting sensitive PLC-controlled equipment from contamination-related failures.
For industrial automation professionals seeking reliable filtration solutions, the G-UL-10A-40UW offers proven performance in demanding applications. Regular maintenance using quality replacement elements like those available at Koeed Industrial Automation ensures continuous operation and maximum return on investment in PLC automation systems.
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