BITZER 36220106 Refrigeration Compressor Oil Filter Element: Complete Technical Guide for Industrial Automation Systems
BITZER 36220106 Refrigeration Compressor Oil Filter Element
Professional-grade filtration solution for industrial refrigeration and HVAC automation systems
Product Demonstration Video
Watch our detailed demonstration of the BITZER 36220106 Oil Filter in action:
Product Overview
The BITZER 36220106 is a high-performance oil filter element specifically designed for industrial refrigeration compressors. This critical component plays a vital role in maintaining system efficiency and longevity by removing contaminants from compressor oil, ensuring optimal performance in automated industrial refrigeration systems.
Advanced Filtration Technology
Utilizes synthetic fiber media with stainless steel mesh construction to achieve 99.99% filtration efficiency, protecting sensitive compressor components from wear and damage.
Industrial-Grade Construction
Built with carbon steel body and high-quality materials to withstand extreme pressure and temperature conditions in industrial refrigeration applications.
PLC Integration Ready
Designed for seamless integration with industrial automation systems including PLC controllers for monitoring and maintenance scheduling.
Technical Specifications
| Parameter | Specification | Details |
|---|---|---|
| Product Code | 36220106 / 362201-06 | Original Equipment Manufacturer (OEM) Part Number |
| Filtration Efficiency | 99.99% | Removes solid particles, moisture, and acids |
| Filtration Grade | Oil Filter | Specifically designed for refrigeration compressor oil |
| Medium Material | Synthetic Fiber + Stainless Steel Mesh | High durability and chemical resistance |
| Body Material | Carbon Steel | Corrosion-resistant construction |
| Dimensions | 13.4 × 13.4 × 24.3 cm | Compact design for easy installation |
| Weight | 0.540 kg | Lightweight yet durable construction |
| Certification | ISO Standards | International quality standards compliance |
| Warranty | 44 Months | Extended manufacturer warranty |
| Compatible Models | HSN6451-40, HSN6461-50 | BITZER screw compressor series |
Key Features and Benefits
Contamination Protection
Effectively removes moisture, acids, and solid particles from refrigeration systems, preventing internal contamination that can lead to compressor failure.
System Efficiency
Maintains optimal oil quality, ensuring efficient heat transfer and lubrication, which reduces energy consumption and operating costs.
Extended Equipment Life
Protects critical compressor components from wear and damage, significantly extending the service life of refrigeration systems.
Maintenance Optimization
Enables predictive maintenance scheduling through PLC integration, reducing unplanned downtime and maintenance costs.
Industrial Applications
The BITZER 36220106 oil filter element is essential for various industrial refrigeration and HVAC applications:
- Industrial Refrigeration Plants: Food processing, cold storage facilities, and pharmaceutical manufacturing
- Commercial HVAC Systems: Large-scale air conditioning for commercial buildings and data centers
- Process Cooling: Industrial process cooling applications in manufacturing facilities
- Transport Refrigeration: Refrigerated transport and container systems
- Energy Systems: Combined heat and power (CHP) plants and district cooling systems
Important Installation Note
Always follow manufacturer installation guidelines and ensure proper system shutdown before replacing the oil filter element. Use appropriate personal protective equipment (PPE) and follow lockout-tagout procedures for industrial safety compliance.
Frequently Asked Questions (FAQ)
The BITZER 36220106 oil filter element protects refrigeration compressor systems by removing contaminants including solid particles, moisture, and acids from the compressor oil. This prevents internal contamination, reduces wear on critical components, and maintains system efficiency.
The filter is designed for integration with industrial automation systems. PLC controllers can monitor pressure differentials across the filter, schedule maintenance based on operating hours, and trigger alarms when filter replacement is needed, enabling predictive maintenance strategies.
The 36220106 filter is compatible with BITZER HSN6451-40 and HSN6461-50 screw compressor models. Always verify compatibility with your specific compressor model and consult the manufacturer's documentation before installation.
Replacement intervals vary based on operating conditions, but typically range from 2,000 to 8,000 operating hours. For optimal performance, monitor pressure differentials and follow manufacturer recommendations. PLC systems can track operating hours and provide maintenance alerts.
The BITZER 36220106 oil filter element is manufactured to ISO quality standards and meets or exceeds original equipment manufacturer specifications. It comes with a 44-month warranty, demonstrating manufacturer confidence in product quality and durability.
External References and Industry Standards
This product complies with the following industry standards and references:
- ISO Quality Standards: Manufactured under International Organization for Standardization guidelines
- OEM Specifications: Meets or exceeds original BITZER equipment specifications
- Industrial Refrigeration Standards: Complies with ASHRAE and IIAR standards for refrigeration components
- Safety Standards: Designed to meet industrial safety requirements for pressure vessels and filtration systems
Professional Recommendation
For industrial refrigeration systems integrated with PLC automation, the BITZER 36220106 oil filter element represents a critical maintenance component that directly impacts system reliability, energy efficiency, and operational costs. Regular maintenance using genuine or certified replacement filters is essential for optimal system performance and longevity.
Conclusion
The BITZER 36220106 refrigeration compressor oil filter element is an essential component for maintaining the efficiency and reliability of industrial refrigeration systems. With its 99.99% filtration efficiency, robust construction, and compatibility with PLC automation systems, this filter provides critical protection against contamination while enabling predictive maintenance strategies. Proper selection, installation, and maintenance of this component are fundamental to achieving optimal performance and extended service life in industrial refrigeration applications.
Disclaimer: Always consult with qualified refrigeration technicians and follow manufacturer guidelines for installation and maintenance. This information is provided for technical reference purposes only.
