Several simple design methods for PLC sequence control system

Several simple design methods for PLC sequence control system

Sequence control is the backbone of every PLC program that drives a discrete-step machine ,

4 min readContent reviewed

Detail

from a bottling line and palletizer to a CNC tool changer. This updated guide walks

IEC 61131-3 4th edition (object-oriented extensions), SFC / Grafcet, state-machine

patterns, and structured text , and shows what has shifted since the 2024 version

Seven design methods , from clear objective statements and SFC/Grafcet to state machines, OO IEC 61131-3, simulation, and observability.

IEC 61131-3 4th edition (published 2025) brings first-class OO; methods, inheritance, and polymorphism are now usable on most modern controllers.

Ladder logic is no longer the only practical choice , ST and SFC are first-class citizens on ControlLogix, SIMATIC S7-1500, MELSEC iQ-R, and CP/CJ2.

What changed since 2024: digital twins, OPC UA over TSN, model-based diagnostics, and stricter functional-safety (IEC 61508/61511) expectations.

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