High-precision incremental rotary encoder for industrial automation and motion control applications
Product Overview
The HEIDENHAIN ERN 1387.020-2048 is a high-performance incremental rotary encoder designed for precision motion control applications in industrial automation systems. This encoder features 2048 line counts and produces sin-cos signals, making it ideal for CNC machinery, robotics, and automated manufacturing systems where accurate position feedback is critical.
Technical Specifications
Parameter
Specification
Unit
Product Model
ERN 1387.020-2048
-
Identification Number
IDNR.385487-03
-
Encoder Type
Incremental Rotary Encoder
-
Line Count
2048
lines/revolution
Signal Type
Sin-Cos Signals
-
Power Supply
5V ± 5%
VDC
Current Consumption
≤ 130 mA (without load)
mA
Maximum Speed
≥ 2000
rpm
Starting Torque
≥ 0.01 Nm (at 20°C)
Nm
Moment of Inertia
2.6 × 10⁻⁶
kg·m²
Operating Temperature
-40°C to +115°C
°C
Protection Class
IP40 when mounted
-
Weight
≈ 0.25
kg
Key Features & Benefits
High Precision Measurement
2048 line counts provide exceptional resolution for precise position and speed control in demanding industrial applications.
Sin-Cos Signal Output
Generates high-quality sine and cosine signals that enable interpolation for even higher resolution position feedback.
Robust Industrial Design
Built to withstand harsh industrial environments with wide operating temperature range and vibration resistance.
Easy Integration
Standard 5V power supply and common interface protocols ensure compatibility with most PLC and motion control systems.
Industrial Applications
The HEIDENHAIN ERN 1387 encoder is widely used in various industrial automation applications:
CNC Machine Tools: Position feedback for spindle and axis control in milling machines, lathes, and machining centers
Robotics: Joint position sensing in industrial robots and automated assembly systems
Packaging Machinery: Speed and position control in filling, labeling, and packaging equipment
Material Handling: Conveyor system control and positioning in automated warehouses
Printing Machinery: Registration and synchronization control in printing and converting equipment
Semiconductor Manufacturing: Precision positioning in wafer handling and inspection systems
Source: HEIDENHAIN technical documentation confirms that "The encoder ERN 1387 is an incremental encoder that produces sin-cos signals. It has 2048 line counts, operates on a 5V power supply using up to 130mA." (HEIDENHAIN Technical Data Sheet)
Installation & Integration
The ERN 1387 encoder features a standard interface with 17-pin M23 connector or 12-pin PCB connector options. Proper installation requires attention to:
Mechanical Mounting: Ensure proper shaft alignment and secure mounting to minimize runout
Electrical Connection: Follow color-coded wiring scheme for signal and power connections
Shielding: Proper cable shielding is essential for noise immunity in industrial environments
Parameter Configuration: Configure PLC or drive parameters to match encoder specifications
Industry Trust Metrics
HEIDENHAIN Quality Standards:
More than 20 years of experience in encoder manufacturing
Over two million HEIDENHAIN rotary encoders deployed worldwide
ISO 9001 certified manufacturing processes
Extensive testing under industrial operating conditions
Global technical support and service network
Frequently Asked Questions
What is the difference between incremental and absolute encoders?
Incremental encoders like the ERN 1387 provide relative position information by counting pulses from a reference point, while absolute encoders provide unique position values for each shaft position. Incremental encoders are typically used for speed and position control, while absolute encoders are used when position must be maintained after power loss.
How do I interface the ERN 1387 with my PLC system?
The ERN 1387 uses standard sin-cos signals that can be connected to most industrial PLCs with high-speed counter modules or dedicated encoder interface cards. Consult your PLC manufacturer's documentation for specific wiring and configuration instructions.
What maintenance is required for this encoder?
HEIDENHAIN encoders are designed for maintenance-free operation in industrial environments. Regular inspection of cables and connectors is recommended, along with ensuring proper environmental protection according to the IP40 rating when mounted.
Can this encoder be used in high-vibration environments?
Yes, the ERN 1387 is designed to withstand vibration levels up to 300 m/s² (6 ms duration) according to EN 60068-2-27 standards, making it suitable for most industrial vibration conditions.
What is the expected lifespan of this encoder?
With proper installation and operating within specified parameters, HEIDENHAIN encoders typically have service lives exceeding 10 years in continuous industrial operation. Actual lifespan depends on operating conditions, maintenance, and environmental factors.
Compatibility & Replacement
The ERN 1387.020-2048 is compatible with various industrial systems including:
Yaskawa drive systems with PG-E3 interface
Siemens SINAMICS drives
Allen-Bradley PowerFlex drives
Mitsubishi servo systems
Fanuc CNC controls
Most PLC systems with high-speed counter modules
Note: When replacing encoders in existing systems, always verify compatibility with the specific drive or control system and follow manufacturer replacement procedures.
Technical Reference: "The installation manual is packaged with the option and contains information required to install the option and set up related drive parameters." (Yaskawa Drive Integration Manual)
Conclusion
The HEIDENHAIN ERN 1387.020-2048 rotary encoder represents a reliable, high-performance solution for industrial automation applications requiring precise position and speed feedback. With its 2048 line count resolution, robust construction, and industry-standard interfaces, this encoder provides the accuracy and reliability needed for demanding motion control applications in manufacturing, robotics, and machine tool industries.
For specific application requirements or technical support, consult with HEIDENHAIN technical representatives or authorized distributors to ensure proper selection and integration into your automation system.
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