KAESER 6.4334.1/G1 Oil Gas Separator Filter - Complete Technical Guide
KAESER 6.4334.1/G1 Oil Gas Separator Filter
High-Performance Compressed Air Filtration Solution
Product Overview
The KAESER 6.4334.1/G1 Oil Gas Separator Filter is a critical component designed specifically for KAESER air compressor systems. This high-quality separator cartridge plays a vital role in maintaining compressed air purity by efficiently separating oil from compressed air, ensuring optimal compressor performance and extending equipment lifespan.
Key Functions and Benefits
- Efficient Oil Separation: Removes oil from compressed air with high efficiency
- Extended Equipment Life: Protects downstream equipment from oil contamination
- Improved Air Quality: Ensures clean, oil-free compressed air for sensitive applications
- Easy Replacement: Direct fit replacement for original KAESER components
- Cost-Effective Maintenance: Reduces overall maintenance costs and downtime
Technical Specifications
| Parameter | Specification | Details |
|---|---|---|
| Part Number | 6.4334.1/G1 | Original KAESER part number |
| Product Type | Oil Gas Separator Cartridge Filter | Cartridge type separator element |
| Application | KAESER Air Compressors | Specifically designed for KAESER compressor systems |
| Warranty Period | 3500-5000 Hours | Typical service life under normal operating conditions |
| Oil Carry Over (OCO) | < 2 mg/m³ | High efficiency oil removal |
| Operating Temperature | Up to 120°C | Suitable for high-temperature compressor operation |
| Initial Pressure Drop | 0.3 Bar | Low initial pressure loss |
| Compatibility | Direct Replacement | 100% compatible with original KAESER specifications |
Installation and Maintenance Guidelines
Recommended Maintenance Schedule
- Oil Filter Change: Every 2,000 run hours
- Air Filter Change: Every 2,000 run hours
- Oil Separator Replacement: Every 2,000 run hours or 2 years
- Complete Oil Change: Every 2,000 run hours or 2 years
Installation Steps
- Shut down compressor and depressurize system
- Remove old separator cartridge carefully
- Clean separator housing thoroughly
- Install new 6.4334.1/G1 separator with proper orientation
- Replace all necessary O-rings and gaskets
- Reassemble and pressure test system
Frequently Asked Questions (FAQ)
The separator typically lasts between 3500-5000 hours under normal operating conditions. However, we recommend replacement every 2000 run hours for optimal performance.
This is a high-quality compatible replacement that meets or exceeds original KAESER specifications. It provides 100% compatibility and performance matching the original equipment.
Common indicators include increased oil consumption, higher operating temperatures, reduced compressor efficiency, and visible oil in downstream air lines.
While some compressors may operate longer between changes, we strongly recommend following the 2000-hour guideline to prevent potential damage and maintain optimal performance.
Yes, the replacement separator typically includes all necessary O-rings and gaskets required for proper installation and sealing.
Industry References and Trust Metrics
- Manufacturer Standards: Complies with KAESER original equipment specifications
- Industry Validation: Trusted by industrial maintenance professionals worldwide
- Performance Testing: Meets oil carry-over standards of < 2 mg/m³
- Temperature Rating: Certified for operation up to 120°C
- Pressure Compatibility: Designed for standard compressor operating pressures
Conclusion
The KAESER 6.4334.1/G1 Oil Gas Separator Filter represents a critical maintenance component for ensuring the longevity and efficiency of your air compressor system. With its high-efficiency oil separation capabilities, direct compatibility with KAESER systems, and proven reliability, this separator filter is an essential investment for maintaining optimal compressed air quality and protecting your valuable equipment investment.
Regular maintenance using genuine-quality replacement parts like the 6.4334.1/G1 separator ensures consistent performance, reduces downtime, and extends the overall lifespan of your compressor system. Always follow manufacturer-recommended maintenance schedules and use high-quality replacement components to maximize your equipment's operational efficiency.
