Back to all FAQs

question

What's your realistic timeline for implementing a true 'lights-out factory' with current industrial IoT technologies, and which automation components are still the biggest bottlenecks?

answer

That's a great question about the future of manufacturing! Based on current technology, I'd say we're looking at a realistic timeline of 2-5 years for most companies to achieve true lights-out operations, though it really depends on the complexity of your manufacturing processes.

The biggest bottlenecks I'm seeing right now are:

• Advanced robotics that can handle complex assembly and quality inspection tasks

• AI systems for predictive maintenance and real-time decision making

• Interoperability between different IIoT devices and legacy systems

• Cybersecurity for fully automated operations

• Material handling and logistics automation

Companies like FANUC have been running lights-out factories since 2001, but they're building robots with robots - which is a bit easier than complex consumer goods manufacturing. The good news is that IIoT technologies are maturing rapidly, and we're seeing productivity improvements of 20-30% for companies that implement advanced automation.

What type of manufacturing are you thinking about? The timeline and challenges can vary quite a bit depending on your specific industry and processes.

Recent Q&A

Quickly browse the latest questions and answers

Contact form