Omron G3PB-225B-VD Solid State Relay: Complete Technical Guide for Industrial Automation
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Omron G3PB-225B-VD Solid State Relay
Professional Grade Solid State Contactor for Industrial Automation Systems
The Omron G3PB-225B-VD represents the pinnacle of solid state relay technology, designed specifically for demanding industrial applications requiring high reliability, fast switching, and minimal maintenance.
The G3PB-225B-VD is a high-performance solid state relay from Omron's renowned G3PB series, engineered for industrial automation applications. This 25A rated relay features zero-cross switching technology and operates with a 12-24VDC control voltage, making it ideal for PLC control systems and industrial machinery.
Technical Specifications
Parameter
Specification
Details
Model Number
G3PB-225B-VD
Omron Solid State Relay
Load Current Rating
25A
Maximum continuous load current
Load Voltage Rating
100-240VAC
Operating range: 75-264VAC
Control Voltage
12-24VDC
Input range: 9.6-30VDC
Input Current
10mA
Typical control input current
Output Type
AC, Zero Cross
Zero-cross switching for reduced EMI
Termination Style
Screw Terminal
Industrial-grade screw connections
Switching Speed
Microsecond range
Faster than mechanical relays
Operating Temperature
-30°C to +80°C
Wide temperature range for industrial use
For complete technical specifications and detailed ordering information, visit the official product page.
Key Features & Benefits
Zero-Cross Switching Technology
The G3PB-225B-VD features zero-cross switching, which minimizes electromagnetic interference (EMI) and reduces stress on connected equipment. This technology ensures switching occurs when the AC voltage crosses zero, preventing voltage spikes and extending equipment lifespan.
High Reliability & Longevity
As a solid state relay, the G3PB-225B-VD has no moving parts or contacts that can wear out. This results in significantly longer operational life compared to mechanical relays, with typical lifespans exceeding 100 million operations.
Fast Switching Speed
With switching speeds in the microsecond range, this SSR provides rapid response times ideal for high-speed industrial applications, PLC control systems, and precision automation equipment.
Energy Efficient Operation
Solid state relays consume less power than electromechanical relays, making the G3PB-225B-VD an energy-efficient choice for continuous operation in industrial environments.
Silent Operation
Unlike mechanical relays that produce audible clicking sounds during operation, the G3PB-225B-VD operates silently, making it suitable for noise-sensitive environments.
Comparison: Solid State vs Mechanical Relays
Feature
G3PB-225B-VD (SSR)
Mechanical Relay
Switching Speed
Microseconds
Milliseconds
Operational Life
100+ million cycles
100,000-1 million cycles
Noise Generation
Silent operation
Audible clicking
Contact Wear
No moving parts
Contact erosion over time
EMI Generation
Minimal (zero-cross)
Significant arcing
Power Consumption
Low
Higher coil power
Industrial Applications
PLC Control Systems
The G3PB-225B-VD is perfectly suited for PLC output modules, providing reliable switching for motors, heaters, solenoids, and other industrial loads. Its 12-24VDC control voltage matches standard PLC output specifications.
Industrial Heating Control
With zero-cross switching and high current capacity, this relay excels in temperature control systems for industrial ovens, furnaces, and process heating applications.
Motor Control
The 25A rating makes the G3PB-225B-VD suitable for controlling single-phase motors in conveyor systems, pumps, and other industrial machinery.
Lighting Control
Ideal for industrial lighting systems where silent operation and long lifespan are critical requirements.
Power Distribution
Suitable for switching power circuits in industrial control panels and distribution systems.
Frequently Asked Questions
What is the difference between G3PB-225B-VD and mechanical relays?
The G3PB-225B-VD is a solid state relay with no moving parts, offering faster switching, longer lifespan, silent operation, and reduced EMI compared to mechanical relays. It's ideal for applications requiring high reliability and frequent switching.
What does "zero-cross switching" mean?
Zero-cross switching means the relay only turns on or off when the AC voltage waveform crosses zero volts. This minimizes electrical noise, reduces stress on connected equipment, and prevents voltage spikes that can damage sensitive electronics.
Can the G3PB-225B-VD be used with PLC systems?
Yes, the 12-24VDC control voltage range is specifically designed for compatibility with standard PLC output modules. The relay can be directly driven by PLC digital outputs without additional interface circuitry.
What heat sinking is required for the G3PB-225B-VD?
The G3PB-225B-VD requires proper heat sinking for full load operation. Omron provides specific heat sink recommendations based on ambient temperature and load current. Consult the datasheet or product documentation for detailed thermal requirements.
What is the typical lifespan of this solid state relay?
Solid state relays like the G3PB-225B-VD typically have operational lifespans exceeding 100 million cycles when operated within specified parameters, significantly longer than mechanical relays which typically last 100,000 to 1 million cycles.
Can this relay switch DC loads?
No, the G3PB-225B-VD is specifically designed for AC loads only (75-264VAC). For DC load switching, you would need a different model designed for DC operation.
Installation & Wiring Guidelines
Control Circuit Connections
Connect the control voltage (12-24VDC) to the input terminals. The input current requirement is approximately 10mA, making it compatible with most PLC outputs and control circuits.
Load Circuit Connections
Connect the AC load (75-264VAC) to the output terminals. Ensure proper wire sizing for the 25A maximum load current and use appropriate circuit protection (fuses or circuit breakers).
Heat Sink Requirements
For full load operation at 25A, proper heat sinking is essential. Mount the relay on a suitable heat sink using thermal compound to ensure optimal heat dissipation.
Safety Considerations
Always disconnect power before installation. Use appropriate personal protective equipment when working with live circuits. Follow local electrical codes and regulations.
Why Choose Omron G3PB-225B-VD?
Industry-Leading Reliability
Omron is a globally recognized leader in industrial automation components, with decades of experience in relay technology. The G3PB series represents their commitment to quality and reliability.
Comprehensive Technical Support
When you purchase from Koeed.com, you receive access to detailed technical documentation, application support, and warranty coverage.
Cost-Effective Solution
While the initial cost may be higher than mechanical relays, the reduced maintenance, longer lifespan, and energy efficiency of the G3PB-225B-VD provide significant long-term cost savings.
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