Basler AVC125-10A1 Automatic Voltage Regulator: Complete Technical Guide

Pre-shipment Inspection Record: This document details the visual and technical inspection of the Basler AVC125-10A1 Automatic Voltage Regulator: Complete Technical Guide. All product photos and testing videos below are original materials captured first-hand by the Koeed technical team in our warehouse prior to dispatch.

What is the Basler AVC125-10A1 voltage regulator?

The AVC125-10A1 is a Basler automatic voltage regulator (AVR) in its Caterpillar-supplied form — every white box label reads AVC125-10A1, CATERPILLAR, with the unit serial below — and this record covers three of them, new in their boxes with the instruction manual (the Basler manual for the VR6 / K65-12B / K125-10B regulator family) and a bag of mounting bolts. The rating label on the back states the full specification: AVC125-10-A1, serial 220930118, POWER INPUT shunt excited 180–264 Vac 50/60 Hz 3 phase, SENSING INPUT 90–240 Vac 50/60 Hz 1 QR 3 phase, CT INPUT 1 or 5 Aac 50/60 Hz, ACC INPUT ±3 Vdc, OUTPUT 125 Vdc @ 10 Adc, CE. The board face shows the big finned heatsinks, three large 105 °C electrolytics, a bank of five DIP switches labelled DRP / FAC CAL / VLT ADJ / UF KNEE / STB for the standard adjustments, and the two terminal rows (CH GND, 2, 3, 5, 5a, 6, 6a, 8, 9 and 20, 22, 24, 26, 28, 30, F1, F2) with the factory jumpers in place. New in original packaging; they passed through the Koeed warehouse on 28 July 2025, and the eight photos and video below show them as received.

3 min readContent reviewed

Part details

Basler AVC125-10A1 AVR, per rating label and record
Field Value
Manufacturer Basler Electric — Caterpillar-supplied version (box labels read CATERPILLAR)
Model AVC125-10A1 (label: AVC125-10-A1); serials 20241011001001, 20250723007010, 20241011001003
Function Automatic voltage regulator for brushless generator excitation, shunt-excited
Power input 180–264 Vac, 50/60 Hz, 3 phase (shunt excited)
Sensing input 90–240 Vac, 50/60 Hz, 1 QR, 3 phase
CT input 1 or 5 Aac, 50/60 Hz
Analog input ACC INPUT ±3 Vdc
Output 125 Vdc @ 10 Adc (exciter field)
Adjustments Five DIP switches: DRP, FAC CAL, VLT ADJ, UF KNEE, STB
Terminals CH GND, 2, 3, 5, 5a, 6, 6a, 8, 9 (top); 20, 22, 24, 26, 28, 30, F1, F2 (bottom); factory jumpers 5-5a and 6-6a fitted
Extras Instruction manual (VR6 / K65-12B / K125-10B family), bag of four bolts with washers, anti-static bag
Quantity 3 regulators
Condition New in original packaging (per intake record)
Intake recorded 28 July 2025
Scroll sideways to see the full table.

Fitting notes

This is the regulator class fitted to Caterpillar generator sets — the 125 V / 10 A output drives the exciter field directly, the shunt input takes power from the generator output, and the CT input gives the underfrequency knee and droop circuits their load signal. The five DIP switches are where commissioning happens: frequency-related protections (UF KNEE), droop (DRP), and stability (STB) all set from the bank, so photograph the old unit's switch positions before swapping. Keep the factory 5-5a and 6-6a jumpers unless your wiring diagram says otherwise, land F1/F2 to the exciter field observing polarity, and torque the four mounting bolts from the supplied bag. The three units are serially distinct but identically configured — a matched set for one genset rebuild or a spares shelf.

Photos and video

All images below are original warehouse photos of the exact regulators covered by this record, taken before dispatch. Click any photo to view it full size.

Three box labels
All three boxes: AVC125-10A1 / CATERPILLAR labels with serials 20241011001001, 20250723007010 and 20241011001003.
Three sealed regulators with manuals
The three regulators sealed in anti-static bags with CAUTION static-sensitive labels, each with its Instruction Manual (VR6 / K65-12B / K125-10B) and bolt bag.
Board face full view
Board face: finned heatsinks, three 105 °C electrolytics, the DIP bank (DRP / FAC CAL / VLT ADJ / UF KNEE / STB), terminal rows CH GND–9 and 20–F2, factory jumpers, DANGER label.
Rating label, first unit
Rating label: AVC125-10-A1, POWER INPUT shunt excited 180-264Vac 50/60Hz 3 PHASE, SENSING 90-240Vac 1 QR 3 PHASE, CT INPUT 1 OR 5 Aac, ACC INPUT ±3 Vdc, OUTPUT 125 Vdc @10Adc, CE, serial 220930118.
Rating label, second unit
Second unit: the same AVC125-10-A1 label beside the Instruction Manual cover.
Rating label, third unit
Third unit: full label readable — shunt-excited power input and the 125 Vdc / 10 Adc output line, CE mark.
Mounting hardware bag
The bolt bag: four mounting bolts, washers and nuts for panel fixing.
Board face close-up
Board face close-up: the DIP legend strip, copper RF choke with its white dressing, electrolytics (KMG 105 °C), and both terminal rows with jumpers 5-5a / 6-6a fitted.
Inspection video of this regulator set, recorded at the Koeed warehouse on 28 July 2025.

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