question
What's your realistic timeline for implementing a true 'lights-out factory' with current industrial IoT technologies, and which automation components are still the biggest bottlenecks?
answer
question
EmilyWalker
2025-11-26
answer
That's a great question about the future of manufacturing! Based on current technology, I'd say we're looking at a realistic timeline of 2-5 years for most companies to achieve true lights-out operations, though it really depends on the complexity of your manufacturing processes.
The biggest bottlenecks I'm seeing right now are:
• Advanced robotics that can handle complex assembly and quality inspection tasks
• AI systems for predictive maintenance and real-time decision making
• Interoperability between different IIoT devices and legacy systems
• Cybersecurity for fully automated operations
• Material handling and logistics automation
Companies like FANUC have been running lights-out factories since 2001, but they're building robots with robots - which is a bit easier than complex consumer goods manufacturing. The good news is that IIoT technologies are maturing rapidly, and we're seeing productivity improvements of 20-30% for companies that implement advanced automation.
What type of manufacturing are you thinking about? The timeline and challenges can vary quite a bit depending on your specific industry and processes.
Quickly browse the latest questions and answers
Hey there! As a fellow purchasing manager, I totally get your frustration with 'zombie parts' - those...
check the detailsHey there! As a purchasing director facing that 6-month lead time crunch, I totally get the pressure to look at secon...
check the detailsHey there! As a purchasing director, I've learned to be pretty thorough when vetting new automation component...
check the detailsAs a purchasing director facing this classic inventory dilemma, I'd recommend a multi-layered strategy that b...
check the detailsI feel your pain - those 6-month lead times on Siemens components are brutal and can really disrupt operations. Here&...
check the detailsThat's a classic purchasing dilemma I face all the time! When dealing with high-cost, long-lead-time critical...
check the detailsHey there! I totally get the frustration of being locked into single-source dependencies, especially with critical co...
check the detailsHey there, I totally get your dilemma - it's a tough spot to be in! As a purchasing director facing 6+ month ...
check the detailsI totally get that feeling - single-source dependencies for critical automation components can be a real source of st...
check the detailsHey there! That's a really tough situation you're facing - going from 2 weeks to 6 months lead time o...
check the details