Balluff BES019R Inductive Proximity Sensor: Complete Technical Guide and Applications

Balluff BES019R Inductive Proximity Sensor

Professional-grade compact sensor for industrial automation applications

Product Overview

The Balluff BES019R is a high-performance inductive proximity sensor designed for precision metal detection in demanding industrial environments. With its compact 5x5mm housing and robust construction, this sensor delivers reliable performance in various automation applications.

Product Demonstration Video

Technical Specifications

Parameter Specification
Model Code BES 516-3040-I02-C-PU-05
Dimensions 25 x 5 x 5 mm
Housing Style 5x5 Square Compact
Installation Type Flush Mounting
Sensing Range 0.8 mm (0.031 inches)
Switching Output PNP Normally Open (NO)
Wiring Configuration 3-Wire
Supply Voltage 10V ~ 30V DC
Switching Frequency 3000 Hz (3 kHz)
Utilization Category DC-13
Voltage Drop (Static Max) 2.5 V
Ambient Temperature -25°C to +70°C
IP Rating IP67
Housing Material Anodized Aluminum
Cable Jacket PUR (Polyurethane)
Sensing Surface Material PBT (Polybutylene Terephthalate)
Shielding Unshielded

Key Features and Benefits

  • Compact Design: 5x5mm housing ideal for space-constrained applications
  • High Switching Frequency: 3000Hz capability for fast response applications
  • Robust Construction: IP67 rating ensures reliable operation in harsh environments
  • Wide Voltage Range: 10-30V DC operation for flexible integration
  • Precision Sensing: 0.8mm sensing range for accurate metal detection
  • Easy Installation: Flush mounting design simplifies integration

Applications

The BES019R inductive proximity sensor is suitable for various industrial applications including:

  • Top dead centre (TDC)/camshaft sensor in reciprocating engines
  • Sheet break sensing in paper machines
  • Anti-aircraft weapon systems
  • Position detection in automated machinery
  • Object counting and presence detection
  • Machine safety systems
  • Assembly line automation

Wiring and Installation Guide

3-Wire PNP Wiring Configuration:

  • Brown Wire: Positive Supply (+10V to +30V DC)
  • Blue Wire: Negative Supply (0V/Ground)
  • Black Wire: Output Signal (PNP Normally Open)

Installation Guidelines:

  • Ensure proper flush mounting for optimal performance
  • Maintain minimum distance from other metal objects
  • Verify correct voltage supply before operation
  • Use appropriate cable management for industrial environments

Frequently Asked Questions (FAQ)

What is the maximum switching frequency of the BES019R?

The BES019R has a maximum switching frequency of 3000 Hz (3 kHz), making it suitable for high-speed applications.

What is the operating voltage range?

The sensor operates on a wide voltage range of 10V to 30V DC, providing flexibility in various industrial power systems.

Is the BES019R suitable for outdoor applications?

While the IP67 rating provides protection against dust and temporary immersion, the operating temperature range of -25°C to +70°C makes it suitable for many industrial environments, but specific outdoor conditions should be evaluated.

What type of output does this sensor provide?

The BES019R features a PNP normally open (NO) output configuration, which is commonly used in industrial automation systems.

Can this sensor detect non-metallic objects?

No, inductive proximity sensors like the BES019R are specifically designed to detect metallic objects only. For non-metallic object detection, capacitive sensors would be more appropriate.

Industry Recognition and Trust Metrics

  • Manufacturer: Balluff - Global leader in industrial automation sensors
  • Industry Standards: Compliant with international industrial standards
  • Application Experience: Widely used in automotive, packaging, and manufacturing industries
  • Reliability: Proven performance in demanding industrial environments
  • Technical Support: Comprehensive documentation and manufacturer support available

External References and Technical Resources

For additional technical information and support, refer to:

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