Mitsubishi APMT1135PDER-M2 VP15TF Carbide Milling Insert: Comprehensive Technical Guide
Mitsubishi APMT1135PDER-M2 VP15TF Carbide Milling Insert
Advanced PVD-coated carbide insert designed for precision milling applications in demanding industrial environments.
Product Overview
The Mitsubishi APMT1135PDER-M2 VP15TF represents the cutting edge in carbide milling insert technology, featuring advanced PVD coating and optimized geometry for superior performance in steel, stainless steel, and cast iron machining applications.
Technical Specifications
| Parameter | Specification | Details |
|---|---|---|
| Insert Type | APMT | Parallelogram Milling Insert |
| Insert Size | 11 | Standard size designation |
| Chipbreaker | M2 | Medium chipbreaker geometry |
| Grade | VP15TF | PVD-coated carbide grade |
| Corner Radius | 0.0313" / 0.8mm | Precision corner radius |
| Insert Included Angle | 85° | Parallelogram geometry |
| Clearance Angle | 11° | Major clearance angle |
| Cutting Edge Length | 9mm | Effective cutting length |
| Substrate Material | Carbide | Tungsten carbide base material |
| Coating Type | PVD | Physical Vapor Deposition |
Advanced VP15TF Coating Technology
The VP15TF grade features Mitsubishi's advanced MIRACLE coating technology with (Al,Ti)N coating that significantly enhances heat resistance and adhesion strength. This coating provides exceptional performance in demanding machining applications.
Key Coating Benefits:
- Superior Heat Resistance: Withstands high-temperature machining operations
- Enhanced Adhesion Strength: Reduces coating delamination and extends tool life
- Optimized for Hard Materials: Excellent performance on heat-resistant alloys and difficult-to-cut materials
- High-Strength Substrate: Ultra-fine grain cemented carbide for stable cutting in challenging conditions
Applications and Usage
Material Compatibility
- Steel and alloy steels
- Stainless steel
- Cast iron
- Hard metals and alloys
- Heat-resistant materials
Machining Operations
- Shoulder milling
- Face milling
- Slot milling
- Contour milling
- General purpose milling
Machine Compatibility
- CNC milling machines
- Machining centers
- CNC lathes with milling capability
- Boring machines
- Multi-axis machining systems
Performance Comparison
| Feature | APMT1135PDER-M2 VP15TF | Standard Inserts |
|---|---|---|
| Heat Resistance | Excellent (MIRACLE coating) | Good |
| Tool Life | Extended (superior coating adhesion) | Standard |
| Hard Material Performance | Optimized for difficult materials | Limited |
| Surface Finish | Fine finish capability | Standard finish |
| Interrupted Cutting | Stable performance | Variable performance |
Frequently Asked Questions
The VP15TF coating features advanced (Al,Ti)N technology that provides superior heat resistance and enhanced coating adhesion strength, making it ideal for machining heat-resistant alloys and difficult-to-cut materials.
The APMT1135PDER-M2 VP15TF is designed for steel, stainless steel, cast iron, and various hard metals. It performs exceptionally well with heat-resistant alloys and materials that are typically difficult to machine.
This insert features a precision corner radius of 0.0313 inches (0.8mm), which provides an optimal balance between cutting edge strength and surface finish quality.
Yes, the high-strength ultra-fine grain cemented carbide substrate and advanced coating make this insert suitable for stable performance in interrupted cutting conditions and unstable cutting areas.
The APMT1135PDER-M2 VP15TF is typically available in 10-piece packs in original plastic boxes, ensuring proper protection and organization for industrial use.
Industry Trust and References
Mitsubishi Materials is a globally recognized leader in cutting tool technology, with decades of experience in developing advanced carbide solutions. The VP series coatings represent cutting-edge technology backed by extensive research and development.
External References:
- Mitsubishi Materials USA Corp - Official specifications and technical data
- MSC Industrial Supply - Industry-standard supplier with verified specifications
- Carbide Depot - Specialized cutting tool distributor
- Amazon Industrial & Scientific - Verified customer reviews and ratings
Conclusion
The Mitsubishi APMT1135PDER-M2 VP15TF carbide milling insert represents a premium solution for demanding industrial milling applications. With its advanced PVD coating technology, optimized parallelogram geometry, and superior performance characteristics, this insert delivers exceptional results in steel, stainless steel, cast iron, and hard material machining operations. The combination of extended tool life, heat resistance, and stable cutting performance makes it an ideal choice for precision manufacturing applications.
