IFRM 04P15A1/KS35DPL: High-Precision Inductive Proximity Sensor for Industrial Automation

IFRM 04P15A1/KS35DPL: High-Precision Inductive Proximity Sensor for Industrial Automation

IFRM 04P15A1/KS35DPL: Precision Inductive Proximity Sensor

Compact, high-performance sensor for industrial automation and PLC applications

Product Overview

The IFRM 04P15A1/KS35DPL is a compact, high-precision inductive proximity sensor manufactured by Baumer, designed specifically for reliable and accurate position detection in industrial automation environments. This sensor is particularly well-suited for integration with PLC systems, offering exceptional performance in space-constrained applications.

This sensor features a miniature cylindrical design (Ø4x25mm) with flush mounting capability, making it ideal for applications where space is limited but precision is critical. The IFRM 04P15A1/KS35DPL operates on a 10-30VDC power supply and provides PNP normally open output configuration with M8 flylead connection.

Product Images

IFRM 04P15A1/KS35DPL Front View
IFRM 04P15A1/KS35DPL Side View
IFRM 04P15A1/KS35DPL Connection Details
IFRM 04P15A1/KS35DPL Mounting View
IFRM 04P15A1/KS35DPL Technical Specifications

Product Demonstration Video

For a complete demonstration of the IFRM 04P15A1/KS35DPL sensor in action, please refer to our demonstration video:

View Product Demonstration Video

Technical Specifications

Parameter Specification Description
Nominal Sensing Distance 1 mm Standard detection range for metallic objects
Hysteresis 2-20% of Sr Ensures stable switching without chatter
Switching Frequency 5 kHz High-speed detection capability
Voltage Supply Range 10-30 VDC Wide operating voltage for flexibility
Output Configuration PNP NO Positive switching, normally open
Connection Type M8 Flylead Standard industrial connector
Protection Rating IP67 Dust-tight and protected against temporary immersion
Dimensions Ø4 x 25 mm Compact cylindrical design
Mounting Type Flush Can be mounted flush with metal surfaces
Output Indicator LED red Visual status indication

Key Features and Benefits

Compact Design for Space-Constrained Applications

The miniature Ø4mm diameter makes the IFRM 04P15A1/KS35DPL ideal for applications where space is limited but precision detection is required. Its 25mm length provides optimal sensing performance while maintaining a small footprint.

High-Precision Detection

With a nominal sensing distance of 1mm and hysteresis between 2-20% of Sr, this sensor provides accurate and reliable detection of metallic objects, ensuring stable operation without false triggering.

Industrial Durability

The IP67 protection rating ensures the sensor is dust-tight and protected against temporary immersion in water, making it suitable for harsh industrial environments. The robust construction withstands vibration and mechanical stress.

Easy Integration with PLC Systems

The PNP output configuration and M8 flylead connection make the IFRM 04P15A1/KS35DPL compatible with most PLC input modules. The 10-30VDC operating voltage range provides flexibility for various industrial power systems.

Application Areas

  • Machine Tooling: Position detection of tool holders and workpieces
  • Packaging Machinery: Detection of metallic components in packaging lines
  • Automotive Manufacturing: Precision positioning in assembly processes
  • Material Handling: Detection of metal parts on conveyors
  • Robotics: End effector position sensing
  • Electronic Assembly: Component presence verification
  • Printing Equipment: Paper and metal detection

For your specific application requirements, consider the IFRM 04P15A1/KS35DPL sensor as a reliable solution for precise metallic object detection.

Comparison with Similar Sensors

Feature IFRM 04P15A1/KS35DPL Standard Miniature Sensors Advantage
Sensing Distance 1 mm 0.8-1.5 mm Optimal balance for precision applications
Switching Frequency 5 kHz 1-3 kHz Higher speed for fast-moving applications
Protection Rating IP67 IP65-IP67 Superior protection against water immersion
Voltage Range 10-30 VDC 10-30 VDC Standard industrial compatibility
Connection M8 Flylead Various Industry-standard connector

Frequently Asked Questions (FAQ)

What type of objects can the IFRM 04P15A1/KS35DPL detect?
This inductive proximity sensor is designed to detect metallic objects only. It works with ferrous and non-ferrous metals, with optimal performance for steel targets. The IFRM 04P15A1/KS35DPL is not suitable for detecting non-metallic materials.
What is the maximum switching frequency and why is it important?
The sensor has a maximum switching frequency of 5 kHz, which means it can detect up to 5,000 objects per second. This high frequency is crucial for applications involving fast-moving parts or high-speed production lines, ensuring no detection events are missed.
Can this sensor be used in wet environments?
Yes, the IP67 protection rating means the IFRM 04P15A1/KS35DPL is dust-tight and protected against temporary immersion in water up to 1 meter for 30 minutes. This makes it suitable for washdown applications and humid environments.
What does "flush mounting" mean and when should it be used?
Flush mounting means the sensor can be installed flush with surrounding metal surfaces without affecting its sensing capabilities. This is particularly useful when space is limited or when you need to protect the sensor from mechanical damage. The IFRM 04P15A1/KS35DPL supports flush mounting for optimal installation flexibility.
How do I connect this sensor to my PLC system?
The sensor features an M8 flylead connection with PNP output configuration. Connect the brown wire to +24VDC, the blue wire to 0V, and the black wire to your PLC input. The red LED provides visual indication of the output status. Always refer to the manufacturer's documentation for specific wiring requirements.
What is the operating temperature range for this sensor?
While specific temperature ranges may vary, typical industrial inductive proximity sensors like the IFRM 04P15A1/KS35DPL operate in the range of -25°C to +70°C, making them suitable for most industrial environments.

Trust Metrics and Industry Recognition

IP67
Protection Rating

Highest level of protection against dust and water immersion

5 kHz
Switching Frequency

High-speed detection capability for fast applications

1 mm
Sensing Distance

Precision detection for accurate positioning

10-30 VDC
Voltage Range

Wide operating range for system compatibility

External References and Citations

Industry Standards and Compliance

The IFRM 04P15A1/KS35DPL sensor complies with relevant industrial standards for electromagnetic compatibility (EMC) and electrical safety. According to Baumer's official specifications, this sensor meets CE requirements and is designed for reliable operation in industrial environments.

Reference Sources:

  • Baumer USA Official Product Page: IFRM 04P15A1/KS35PL specifications
  • Industrial Automation Standards: IEC 60947-5-2 for proximity sensors
  • IP Code Standards: IEC 60529 for ingress protection ratings
  • PLC Integration Guidelines: Industry-standard wiring practices

Purchase and Availability

The IFRM 04P15A1/KS35DPL sensor is available for purchase through authorized distributors. This high-quality Baumer sensor comes with manufacturer warranty and technical support for industrial applications.

Key Purchase Considerations:

  • Verify application requirements match sensor specifications
  • Consider environmental conditions (temperature, humidity, chemicals)
  • Ensure proper mounting and wiring accessories are available
  • Check compatibility with existing PLC systems
  • Review maintenance and replacement requirements

For immediate purchase or technical consultation regarding the IFRM 04P15A1/KS35DPL sensor, visit our product page for detailed specifications and ordering information.

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