EG-101P Digital Counter: Advanced Measurement and Control Solution for Industrial Automation

EG-101P Digital Counter: Advanced Measurement and Control Solution for Industrial Automation

EG-101P Digital Counter

Professional Measurement and Control Solution for Industrial Automation Systems

Product Overview

The Mitutoyo EG-101P is a sophisticated digital counter designed specifically for industrial automation applications. This compact DIN-sized (96x48mm) panel-mount counter offers advanced measurement capabilities and I/O control functions, making it an ideal solution for precision measurement and tolerance judgment in harsh industrial environments.

Key Features and Capabilities

Advanced I/O Control Function

The EG-101P features sophisticated I/O control capabilities that enable tolerance judgment evaluation (3 or 5-level tolerance settings). This allows for real-time quality control and automated decision-making in production environments.

Compact DIN-Size Design

With its standardized 96x48mm DIN size and panel-mount configuration, the EG-101P seamlessly integrates into existing control panels and automation systems, saving valuable space while maintaining professional appearance.

Harsh Environment Compatibility

Specifically engineered for integration into demanding industrial environments, the EG-101P withstands vibration, temperature variations, and other challenging conditions common in automation applications.

Linear Gage Compatibility

The counter displays measurement values from connected Mitutoyo Linear Gages, providing accurate digital readouts for precision measurement applications across various industries.

Technical Specifications

Parameter Specification
Model Number EG-101P (Mitutoyo 542-015)
Dimensions DIN 96x48mm
Mounting Type Panel Mount
Display Type Digital Counter Display
Compatibility Mitutoyo Linear Gages
Tolerance Judgment 3 or 5-level evaluation
I/O Functions Advanced control capabilities
Environmental Rating Harsh industrial environment compatible
Preset Function Arbitrary value setting capability

Industrial Applications

Quality Control Systems

Automated tolerance checking and quality assurance in manufacturing processes

Precision Measurement

High-accuracy dimensional measurement in machining and fabrication

Process Monitoring

Real-time monitoring of production parameters and process variables

Automated Inspection

Integration with automated inspection systems for batch processing

Functional Advantages

Origin Detection Function

The EG-101P supports origin detection functionality, enabling precise positioning and repeatable measurements. When used with EG-101Z models, the counter can be configured to wait for origin re-detection after preset or tolerance value settings.

Preset Capability

The current value of the counter can be set to any arbitrary value within the linear gage measuring range, providing flexibility in measurement setup and calibration procedures.

High Reliability

For EG-101D (gage type set to "ABS") and EG-101Z (origin detection enabled) counters, the effective preset count reaches one million times, demonstrating exceptional durability and reliability.

Frequently Asked Questions

What types of gages are compatible with the EG-101P?

The EG-101P is specifically designed to work with Mitutoyo Linear Gages. It displays counter values from connected Mitutoyo measurement devices, ensuring accurate digital readouts for precision measurement applications.

What is the tolerance judgment capability of the EG-101P?

The EG-101P offers advanced I/O control functions that enable tolerance judgment evaluation with either 3 or 5-level tolerance settings. This allows for sophisticated quality control and automated decision-making in production environments.

How does the DIN size benefit installation?

The standardized 96x48mm DIN size and panel-mount configuration make the EG-101P easy to integrate into existing control panels and automation systems. This standardized sizing ensures compatibility with industrial control cabinets and reduces installation complexity.

What industrial environments is the EG-101P suitable for?

The EG-101P is specifically engineered for harsh industrial environments, including those with vibration, temperature variations, and challenging conditions common in automation applications. Its robust design ensures reliable operation in demanding settings.

What is the origin detection function?

The origin detection function allows the counter to establish a reference point for measurements. When enabled, the counter waits for origin re-detection after preset or tolerance value settings, ensuring measurement accuracy and repeatability.

Trust and Reliability Metrics

Industry Standard

DIN 96x48mm standardized sizing for universal compatibility

Manufacturer Reputation

Mitutoyo - Global leader in precision measurement equipment

Durability

One million effective preset cycles for long-term reliability

Industrial Certification

Designed for harsh environment industrial applications

External References and Citations

Technical Documentation

According to Mitutoyo technical specifications and user manuals, the EG-101P features:

  • Compatibility with Mitutoyo Linear Gage systems
  • Advanced I/O control for tolerance judgment
  • DIN 96x48mm panel-mount design
  • Harsh environment operation capability

Industry Applications

Industrial automation systems utilize the EG-101P for:

  • Precision measurement and quality control
  • Automated inspection systems
  • Process monitoring and control
  • Integration with PLC-based automation

Integration with PLC Systems

The EG-101P digital counter is designed for seamless integration with Programmable Logic Controller (PLC) systems in industrial automation environments. Its standardized I/O interfaces and communication protocols enable easy connection to major PLC platforms, providing:

  • Real-time Data Acquisition: Continuous measurement data transfer to PLC systems
  • Automated Control: Integration with automated quality control processes
  • System Integration: Compatibility with SCADA and MES systems
  • Network Connectivity: Support for industrial communication protocols

This integration capability makes the EG-101P an essential component in modern smart factory environments, where measurement data must be seamlessly incorporated into overall production control systems.

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