IFS204 Inductive Proximity Sensor: Advanced Metal Detection for PLC Automation Systems

IFS204 Inductive Proximity Sensor: Advanced Metal Detection for PLC Automation Systems

IFS204 Inductive Proximity Sensor

Advanced metal detection technology for industrial automation and PLC control systems

Product Overview

The IFS204 is a high-performance inductive proximity sensor designed specifically for industrial automation applications. This precision sensor from IFM Electronic provides reliable metal detection capabilities for integration with PLC systems, offering enhanced sensing range and robust construction for demanding industrial environments.

For detailed product information and purchasing options, visit our official product page: https://koeed.com/products/ifs204.

Product Images

IFS204 Inductive Proximity Sensor Front View
IFS204 Sensor Side View with M12 Connector
IFS204 Technical Specifications Label

Product Demonstration Video

Technical Specifications

Parameter Specification
Sensor Type Inductive Proximity Sensor
Sensing Distance 4 mm (0.157 inches)
Electrical Design PNP (Positive-Negative-Positive)
Output Function Normally Open (NO)
Housing Type Threaded - M12 x 1
Length 45 mm
Operating Voltage 10-30 V DC
Protection Rating IP65, IP67 (Dust and Water Resistant)
Contact System Gold-plated contacts for increased reliability
Output Type 3-Wire PNP-NO
Shielding Unshielded

Key Features and Benefits

Enhanced Sensing Range

The IFS204 features an increased sensing range of 4mm, providing reliable detection of metal objects with improved accuracy and consistency. This makes it ideal for applications where precise positioning is critical.

Robust Industrial Construction

With IP65 and IP67 protection ratings, the sensor is resistant to dust and water ingress, making it suitable for harsh industrial environments. The threaded M12 housing ensures secure mounting and durability.

PLC Integration Ready

Designed specifically for PLC systems, the IFS204 features PNP output with normally open configuration, making it compatible with most industrial control systems. The 3-wire design simplifies installation and wiring.

Gold-Plated Contacts

The gold-plated contacts ensure reliable electrical connections and extended service life, reducing maintenance requirements and improving overall system reliability.

Applications in Industrial Automation

The IFS204 inductive proximity sensor is widely used in various industrial automation applications:

  • Position Detection: Monitoring the position of machine components, gates, and doors
  • Object Presence Sensing: Detecting the presence of metal parts on conveyor systems
  • Shaft Speed Monitoring: Measuring rotational speed of metal shafts and gears
  • End-of-Travel Detection: Identifying the limits of linear actuators and slides
  • Part Counting: Counting metal components in production lines
  • Safety Systems: Monitoring guard positions and safety door status

For integration into your specific application, explore the complete specifications at https://koeed.com/products/ifs204.

PLC Integration and Wiring

The IFS204 is designed for seamless integration with PLC systems. The PNP output configuration provides a positive switching signal when a metal target is detected within the sensing range. The 3-wire connection typically includes:

  1. Brown Wire: Positive supply voltage (10-30V DC)
  2. Blue Wire: Negative/ground connection
  3. Black Wire: Signal output to PLC input

This standard wiring configuration ensures compatibility with most PLC input modules, making the IFS204 an ideal choice for automation system upgrades and new installations.

IP67
Protection Rating
4mm
Sensing Range
10-30V DC
Operating Voltage
M12
Connection Type

Comparison with Similar Sensors

Feature IFS204 Standard Inductive Sensors
Sensing Range 4mm (Increased) 2-3mm (Standard)
Contact Material Gold-plated Standard plating
Protection Rating IP65/IP67 IP54/IP65
PLC Compatibility Optimized for PNP inputs General purpose
Industrial Durability Enhanced for harsh environments Standard industrial

Frequently Asked Questions (FAQ)

Q: What types of metals can the IFS204 detect?
A: The IFS204 can detect all ferrous metals (iron, steel) and non-ferrous metals (aluminum, copper, brass) with varying detection distances. Ferrous metals typically provide the maximum sensing range of 4mm.
Q: How do I connect the IFS204 to my PLC system?
A: The IFS204 uses a standard 3-wire PNP configuration. Connect the brown wire to +24V DC, blue wire to 0V/ground, and the black wire to your PLC's digital input. Ensure your PLC input is configured for PNP sensors.
Q: What is the difference between PNP and NPN sensors?
A: PNP sensors (like the IFS204) switch the positive voltage to the load, while NPN sensors switch the negative/ground. PNP is more common in European and Asian markets, while NPN is more common in North America.
Q: Can the IFS204 be used in wet environments?
A: Yes, with an IP67 protection rating, the IFS204 can withstand temporary immersion in water up to 1 meter for 30 minutes, making it suitable for washdown applications and wet environments.
Q: What is the response time of the IFS204?
A: While specific response time data varies, inductive proximity sensors typically have response times in the range of 0.5-2 milliseconds, making them suitable for high-speed applications.
Q: Where can I purchase the IFS204 sensor?
A: You can purchase the IFS204 directly from our official product page: https://koeed.com/products/ifs204. We offer genuine IFM products with full technical support.

External References and Industry Standards

The IFS204 complies with international industrial standards and has been validated through extensive industry use:

  • IEC 60947-5-2: Proximity switches - International standard for proximity sensors
  • IP Ratings: IP65 and IP67 certifications for environmental protection
  • CE Marking: Compliance with European Union safety standards
  • Industry Applications: Widely used in automotive, packaging, material handling, and manufacturing industries

For detailed technical documentation and certification information, visit https://koeed.com/products/ifs204.

Installation and Maintenance Guidelines

Installation Tips:

  1. Ensure proper mounting clearance around the sensor (typically 2x the sensor diameter)
  2. Use appropriate mounting hardware for M12 threaded installation
  3. Verify correct wiring polarity before powering the system
  4. Test sensor operation with target material before final commissioning

Maintenance Recommendations:

  • Regularly clean the sensing face to prevent buildup of contaminants
  • Periodically check electrical connections for corrosion or looseness
  • Verify sensing distance remains consistent over time
  • Monitor for any changes in response time or reliability

Conclusion

The IFS204 inductive proximity sensor represents a reliable, high-performance solution for metal detection in industrial automation applications. With its enhanced sensing range, robust construction, and PLC-optimized design, it provides excellent value for automation engineers and system integrators.

Whether you're upgrading existing equipment or designing new automation systems, the IFS204 offers the reliability and performance needed for demanding industrial environments. For pricing, availability, and technical support, visit our product page at https://koeed.com/products/ifs204.

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