TURCK BI1.5-EG08-Y1 1003600 Inductive Sensor: Complete Guide for Industrial Automation

TURCK BI1.5-EG08-Y1 1003600 Inductive Sensor: Complete Guide for Industrial Automation

TURCK BI1.5-EG08-Y1 1003600 Inductive Sensor

Part Number: 1003600

A high-performance inductive proximity sensor designed for demanding industrial automation applications with exceptional reliability and precision.

Product Overview

The TURCK BI1.5-EG08-Y1 1003600 is a premium inductive proximity sensor manufactured by TURCK, a global leader in industrial automation solutions. This sensor features a threaded barrel design with M8 x 1 threading, constructed from high-grade stainless steel (1.4427 SO) for maximum durability in harsh industrial environments.

TURCK BI1.5-EG08-Y1 1003600 Inductive Sensor Front View
TURCK BI1.5-EG08-Y1 1003600 Side View
TURCK BI1.5-EG08-Y1 1003600 Technical Details
TURCK BI1.5-EG08-Y1 1003600 Product Label
TURCK BI1.5-EG08-Y1 1003600 Installation View
TURCK BI1.5-EG08-Y1 1003600 Close-up Details

Key Features and Benefits

⚙️
Premium Construction

Manufactured from stainless steel 1.4427 SO with M8 x 1 threaded barrel design for superior durability and corrosion resistance.

🔌
DC 2-Wire Configuration

Simple 2-wire DC connection with nominal 8.2 VDC operation, ensuring easy integration into existing control systems.

🎯
Precision Sensing

1.5mm sensing distance with high repeatability and accuracy for reliable object detection in automation applications.

🛡️
Industrial Grade

Designed for harsh industrial environments with robust construction and reliable performance under demanding conditions.

Technical Specifications

Parameter Specification Details
Manufacturer Part Number 1003600 Original TURCK identification number
Product Model BI1.5-EG08-Y1 TURCK model designation
Sensing Distance 1.5 mm Nominal sensing range
Thread Size M8 x 1 Metric threading for standard mounting
Material Stainless Steel 1.4427 SO High-grade corrosion-resistant material
Wiring Configuration DC 2-wire Simplified connection system
Operating Voltage Nominal 8.2 VDC Standard DC voltage requirement
Output Type PNP/NPN (Based on model) Compatible with various PLC systems
Switching Frequency High frequency operation Suitable for fast-moving applications
Protection Class IP67/IP68 (Typical for TURCK) Dust and water resistant

Industrial Applications

The TURCK BI1.5-EG08-Y1 1003600 inductive sensor is ideal for numerous industrial automation applications including:

  • Position Detection: Precise detection of metal objects in assembly lines
  • Machine Safety: Safety interlock systems and machine guarding
  • Material Handling: Conveyor systems and automated storage
  • Packaging Machinery: Product presence verification and counting
  • Automotive Manufacturing: Robotic cell applications and part verification
  • Food Processing: Stainless steel construction suitable for washdown areas
  • PLC Integration: Direct connection to PLC input modules for process control

Quality Assurance and Trust Metrics

TURCK Brand Reputation: TURCK is a globally recognized leader in industrial automation with over 50 years of experience in sensor technology.

Certifications: TURCK sensors typically carry multiple international certifications including:

  • CE Marking for European compliance
  • UL/CSA approvals for North American markets
  • ATEX certification for explosive atmospheres (where applicable)
  • ISO 9001 quality management system

Industry Recognition: According to industry sources, TURCK inductive sensors are known for:

  • Exceptional reliability with MTBF (Mean Time Between Failures) exceeding industry standards
  • High immunity to electromagnetic interference
  • Excellent temperature stability (-25°C to +70°C typical operating range)
  • Long service life even in demanding industrial environments

Frequently Asked Questions (FAQ)

What is the sensing distance of the BI1.5-EG08-Y1 sensor?
The sensor has a nominal sensing distance of 1.5 mm, which is ideal for precise position detection applications in industrial automation.
What type of material is the sensor housing made from?
The sensor features a threaded barrel made from stainless steel 1.4427 SO, providing excellent corrosion resistance and durability in harsh industrial environments.
What is the wiring configuration for this sensor?
This sensor utilizes a DC 2-wire configuration with a nominal operating voltage of 8.2 VDC, making it easy to integrate into existing control systems.
Is this sensor suitable for PLC integration?
Yes, the TURCK BI1.5-EG08-Y1 is designed for seamless integration with PLC systems. Its standard output signals are compatible with most PLC input modules from major manufacturers including Siemens, Allen-Bradley, Mitsubishi, and Omron.
What industries commonly use this sensor?
This sensor is widely used in automotive manufacturing, packaging machinery, material handling systems, food processing equipment, and general industrial automation where reliable metal detection is required.
What are the environmental specifications for this sensor?
While specific environmental ratings may vary, TURCK inductive sensors typically feature IP67 or IP68 protection ratings, making them resistant to dust and water ingress, with operating temperature ranges typically from -25°C to +70°C.
How does this sensor compare to other inductive sensors in the market?
The TURCK BI1.5-EG08-Y1 stands out due to its premium stainless steel construction, precise 1.5mm sensing distance, and TURCK's reputation for reliability. Compared to generic sensors, it offers better temperature stability, higher switching frequency, and superior electromagnetic interference immunity.

Installation and Maintenance

Installation Guidelines

  1. Mounting: Use the M8 x 1 threaded barrel to mount the sensor securely in the desired location
  2. Clearance: Ensure adequate clearance around the sensing face (minimum 1.5 times the sensor diameter)
  3. Wiring: Connect the 2-wire DC configuration according to the wiring diagram provided in the documentation
  4. Alignment: Properly align the sensor with the target object for optimal performance
  5. Testing: Verify sensor operation before putting the system into production

Maintenance Recommendations

  • Regularly clean the sensing face to prevent buildup that could affect performance
  • Periodically check mounting integrity and wiring connections
  • Monitor sensor performance as part of preventive maintenance schedules
  • Keep spare sensors on hand for critical applications to minimize downtime

Technical Support and Documentation

For comprehensive technical documentation, wiring diagrams, and application notes, users should refer to:

  • TURCK Official Documentation: Complete datasheets and installation manuals
  • PLC Integration Guides: Compatibility information with various PLC systems
  • Application Notes: Best practices for specific industrial applications
  • Technical Support: Available through authorized TURCK distributors and technical support channels

External References: Additional information can be found through industrial automation distributors and technical resources that specialize in TURCK products and inductive sensor technology.

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