DW-AS-503-M8-001 Inductive Proximity Sensor: Complete Technical Guide and Application Solutions

DW-AS-503-M8-001 Inductive Proximity Sensor: Complete Technical Guide and Application Solutions

DW-AS-503-M8-001 Inductive Proximity Sensor

Professional-grade tubular inductive sensor for industrial automation applications

Product Overview

The DW-AS-503-M8-001 is a high-performance inductive proximity sensor manufactured by Contrinex, designed for reliable object detection in industrial automation environments. This tubular sensor features an 8mm diameter with chrome-plated nickel silver housing, offering exceptional durability and precision in demanding applications.

DW-AS-503-M8-001 Front View

Front View

DW-AS-503-M8-001 Side View

Side View

DW-AS-503-M8-001 Technical Specifications

Technical Specifications

DW-AS-503-M8-001 Connection Diagram

Connection Diagram

DW-AS-503-M8-001 Mounting Details

Mounting Details

DW-AS-503-M8-001 Application Example

Application Example

DW-AS-503-M8-001 Packaging

Packaging

Key Features and Technical Specifications

Core Features

  • Long Operating Distance: 3mm sensing range for reliable detection
  • High-Speed Operation: 1 kHz switching frequency for rapid response
  • Robust Construction: Chrome-plated nickel silver housing for durability
  • Wide Voltage Range: 10-30 VDC operating voltage
  • Environmental Protection: IP67 rating for dust and water resistance
  • Easy Installation: 4-pin M12 quick-disconnect connector
  • PNP Configuration: Normally open (NO) output for standard PLC integration
Parameter Specification Details
Model Number DW-AS-503-M8-001 Contrinex standard designation
Sensor Type Inductive Proximity Tubular design
Housing Material Chrome-plated Nickel Silver Corrosion resistant
Dimensions 8mm diameter × 60mm body Compact tubular form factor
Sensing Distance 3mm Standard operating range
Output Type PNP, Normally Open (NO) 3-wire configuration
Switching Frequency 1 kHz High-speed operation
Operating Voltage 10-30 VDC Wide voltage range
Current Consumption ≤ 15 mA Low power operation
Protection Rating IP67 Dust and water resistant
Connector Type 4-pin M12 Quick-Disconnect Industry standard
Temperature Range -25°C to +70°C Wide operating temperature

Industrial Applications

Manufacturing Automation

Position detection in assembly lines, part presence verification, and machine guarding applications. The 1 kHz switching frequency enables high-speed production monitoring.

Material Handling

Object detection on conveyor systems, pallet positioning, and robotic arm end-effector sensing. IP67 rating ensures reliability in dusty warehouse environments.

Packaging Machinery

Product counting, fill level detection, and packaging material presence verification. The 3mm sensing distance provides precise detection without physical contact.

Automotive Industry

Component positioning in assembly processes, robotic welding cell safety, and quality control inspection stations. Chrome-plated housing resists automotive fluids and chemicals.

Installation Best Practices

Mounting Considerations: Ensure proper clearance around the sensor (typically 2x diameter) to prevent interference from adjacent metal objects. Use the included mounting hardware for secure installation.

Wiring Guidelines: Connect brown wire (+VDC), blue wire (0V/GND), and black wire (signal output) according to standard PNP wiring conventions. Always verify voltage polarity before powering.

Comparison with Similar Sensors

Feature DW-AS-503-M8-001 Standard 8mm Sensors Premium Alternatives
Sensing Distance 3mm 2-2.5mm 3-4mm
Switching Frequency 1 kHz 500-800 Hz 1-2 kHz
Housing Material Chrome-plated Nickel Silver Stainless Steel Special Alloys
IP Rating IP67 IP67 IP68/IP69K
Temperature Range -25°C to +70°C -20°C to +60°C -40°C to +85°C
Connector M12 Quick-Disconnect Cable or M8 M12 with locking

Frequently Asked Questions (FAQ)

Q: What is the difference between PNP and NPN output configurations?
A: PNP (sourcing) sensors switch the positive voltage to the load, while NPN (sinking) sensors switch the ground connection. The DW-AS-503-M8-001 uses PNP configuration, which is standard for most PLC inputs in Europe and many other regions.
Q: Can this sensor detect non-metallic objects?
A: No, inductive proximity sensors only detect metallic objects. For non-metallic object detection, consider capacitive or photoelectric sensors depending on the application requirements.
Q: What is the recommended maintenance schedule?
A: These sensors are maintenance-free under normal operating conditions. However, regular visual inspection for physical damage and periodic functional testing is recommended, especially in harsh environments.
Q: Is the mounting hardware included?
A: Yes, the DW-AS-503-M8-001 typically includes mounting hardware. However, cables must be purchased separately as they are not included with the sensor unit.
Q: What is the expected service life?
A: With proper installation and within specified operating conditions, Contrinex inductive sensors typically provide 10+ years of reliable service. The solid-state design has no moving parts to wear out.
Q: Can multiple sensors be mounted close together?
A: Yes, but maintain minimum spacing of 16mm (2x diameter) between sensors to prevent mutual interference. For side-by-side mounting, consider using sensors with different frequencies or shielded models.

Technical Integration and Compatibility

PLC Integration

The DW-AS-503-M8-001 is designed for seamless integration with most industrial PLC systems including Siemens, Allen-Bradley, Mitsubishi, Omron, and others. The PNP output directly interfaces with standard digital input modules.

Wiring Configuration

Standard 3-wire PNP Connection:

  • Brown Wire: Connect to +VDC (10-30V)
  • Blue Wire: Connect to 0V/GND
  • Black Wire: Signal output to PLC input

Diagnostic Indicators

While this model doesn't include built-in LED indicators, output status can be monitored through the connected PLC's input status lights or programming software diagnostics.

References and Trust Metrics

Manufacturer: Contrinex - Swiss precision sensors with over 40 years of industrial automation experience

Industry Standards: Complies with IEC 60947-5-2 for proximity sensors and relevant CE directives

Quality Certifications: ISO 9001 quality management system certified manufacturing

Market Position: Recognized as premium brand in industrial sensing technology with global distribution network

Technical Documentation: Complete datasheets available from Contrinex official website and authorized distributors

Ordering Information and Support

The DW-AS-503-M8-001 is available through authorized Contrinex distributors worldwide. When ordering, specify the complete model number to ensure correct configuration. For technical support, installation guidance, or application engineering assistance, contact our technical support team or refer to the comprehensive documentation available through our official channels.

Note: Always verify compatibility with your specific application requirements. For custom configurations or specialized applications, consult with our application engineering team for tailored solutions.

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