IFS204 Inductive Proximity Sensor: Advanced Metal Detection for PLC Automation Systems
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IFS204 Inductive Proximity Sensor
Advanced metal detection technology for industrial automation and PLC control systems
Product Overview
The IFS204 is a high-performance inductive proximity sensor designed specifically for industrial automation applications. This precision sensor from IFM Electronic provides reliable metal detection capabilities for integration with PLC systems, offering enhanced sensing range and robust construction for demanding industrial environments.
The IFS204 features an increased sensing range of 4mm, providing reliable detection of metal objects with improved accuracy and consistency. This makes it ideal for applications where precise positioning is critical.
Robust Industrial Construction
With IP65 and IP67 protection ratings, the sensor is resistant to dust and water ingress, making it suitable for harsh industrial environments. The threaded M12 housing ensures secure mounting and durability.
PLC Integration Ready
Designed specifically for PLC systems, the IFS204 features PNP output with normally open configuration, making it compatible with most industrial control systems. The 3-wire design simplifies installation and wiring.
Gold-Plated Contacts
The gold-plated contacts ensure reliable electrical connections and extended service life, reducing maintenance requirements and improving overall system reliability.
Applications in Industrial Automation
The IFS204 inductive proximity sensor is widely used in various industrial automation applications:
Position Detection: Monitoring the position of machine components, gates, and doors
Object Presence Sensing: Detecting the presence of metal parts on conveyor systems
Shaft Speed Monitoring: Measuring rotational speed of metal shafts and gears
End-of-Travel Detection: Identifying the limits of linear actuators and slides
Part Counting: Counting metal components in production lines
Safety Systems: Monitoring guard positions and safety door status
The IFS204 is designed for seamless integration with PLC systems. The PNP output configuration provides a positive switching signal when a metal target is detected within the sensing range. The 3-wire connection typically includes:
Brown Wire: Positive supply voltage (10-30V DC)
Blue Wire: Negative/ground connection
Black Wire: Signal output to PLC input
This standard wiring configuration ensures compatibility with most PLC input modules, making the IFS204 an ideal choice for automation system upgrades and new installations.
IP67
Protection Rating
4mm
Sensing Range
10-30V DC
Operating Voltage
M12
Connection Type
Comparison with Similar Sensors
Feature
IFS204
Standard Inductive Sensors
Sensing Range
4mm (Increased)
2-3mm (Standard)
Contact Material
Gold-plated
Standard plating
Protection Rating
IP65/IP67
IP54/IP65
PLC Compatibility
Optimized for PNP inputs
General purpose
Industrial Durability
Enhanced for harsh environments
Standard industrial
Frequently Asked Questions (FAQ)
Q: What types of metals can the IFS204 detect?
A: The IFS204 can detect all ferrous metals (iron, steel) and non-ferrous metals (aluminum, copper, brass) with varying detection distances. Ferrous metals typically provide the maximum sensing range of 4mm.
Q: How do I connect the IFS204 to my PLC system?
A: The IFS204 uses a standard 3-wire PNP configuration. Connect the brown wire to +24V DC, blue wire to 0V/ground, and the black wire to your PLC's digital input. Ensure your PLC input is configured for PNP sensors.
Q: What is the difference between PNP and NPN sensors?
A: PNP sensors (like the IFS204) switch the positive voltage to the load, while NPN sensors switch the negative/ground. PNP is more common in European and Asian markets, while NPN is more common in North America.
Q: Can the IFS204 be used in wet environments?
A: Yes, with an IP67 protection rating, the IFS204 can withstand temporary immersion in water up to 1 meter for 30 minutes, making it suitable for washdown applications and wet environments.
Q: What is the response time of the IFS204?
A: While specific response time data varies, inductive proximity sensors typically have response times in the range of 0.5-2 milliseconds, making them suitable for high-speed applications.
Q: Where can I purchase the IFS204 sensor?
A: You can purchase the IFS204 directly from our official product page: https://koeed.com/products/ifs204. We offer genuine IFM products with full technical support.
External References and Industry Standards
The IFS204 complies with international industrial standards and has been validated through extensive industry use:
IEC 60947-5-2: Proximity switches - International standard for proximity sensors
IP Ratings: IP65 and IP67 certifications for environmental protection
CE Marking: Compliance with European Union safety standards
Industry Applications: Widely used in automotive, packaging, material handling, and manufacturing industries
Ensure proper mounting clearance around the sensor (typically 2x the sensor diameter)
Use appropriate mounting hardware for M12 threaded installation
Verify correct wiring polarity before powering the system
Test sensor operation with target material before final commissioning
Maintenance Recommendations:
Regularly clean the sensing face to prevent buildup of contaminants
Periodically check electrical connections for corrosion or looseness
Verify sensing distance remains consistent over time
Monitor for any changes in response time or reliability
Conclusion
The IFS204 inductive proximity sensor represents a reliable, high-performance solution for metal detection in industrial automation applications. With its enhanced sensing range, robust construction, and PLC-optimized design, it provides excellent value for automation engineers and system integrators.
Whether you're upgrading existing equipment or designing new automation systems, the IFS204 offers the reliability and performance needed for demanding industrial environments. For pricing, availability, and technical support, visit our product page at https://koeed.com/products/ifs204.
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