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As a purchasing manager, how do you identify 'zombie parts' - components that manufacturers claim are available but actually have 6+ month lead times hidden in the fine print?
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question
AuroraPowell
2025-12-13
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Hey there! As a fellow purchasing manager, I totally get your frustration with 'zombie parts' - those sneaky components that look available on the surface but have crazy long lead times buried in the fine print. Here's what I've learned to spot them:
First, always dig deeper than the initial availability status. When a supplier says 'in stock,' ask for specific inventory levels and location. Request real-time inventory reports or access to their inventory management system if possible. Many times, 'available' just means they can order it from their own supplier, which starts the clock on a 6+ month wait.
Second, get written lead time commitments before placing orders. Don't just accept 'standard lead time' - ask for worst-case scenario estimates and get them documented. Check if they have alternative suppliers or secondary sources for critical components.
Third, verify manufacturing capacity. Sometimes parts are technically available, but the manufacturer is backlogged with other orders. Ask about their production schedule and current order queue. A good trick is to request a small 'test order' first to see actual delivery times.
Finally, build relationships with multiple suppliers and maintain a 'zombie parts watchlist' in your system. Flag components that have historically had hidden lead times, and always cross-reference availability claims with your own historical data.
It's all about asking the right questions upfront and not taking availability claims at face value. What specific types of components are you dealing with? Maybe I can offer more targeted advice!
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