Omron E5CK-AA1-500 Digital Temperature Controller: Comprehensive Guide for Industrial Automation

Omron E5CK-AA1-500 Digital Temperature Controller: Comprehensive Guide for Industrial Automation

Omron E5CK-AA1-500 Digital Temperature Controller

A comprehensive guide to Omron's advanced temperature control solution for industrial automation applications

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Product Overview

The Omron E5CK-AA1-500 is a sophisticated digital temperature controller designed for precision temperature regulation in industrial environments. This compact yet powerful controller offers advanced PID control algorithms, multiple input compatibility, and robust construction suitable for demanding industrial applications.

Omron E5CK-AA1-500 Front View
Omron E5CK-AA1-500 Side View
Omron E5CK-AA1-500 Display Detail
Omron E5CK-AA1-500 Terminal Connections

For complete product information and purchasing options, visit the official product page.

Key Features and Benefits

Advanced Control Capabilities

The E5CK-AA1-500 features sophisticated 2-PID control with auto-tuning functionality, ensuring precise temperature regulation across various industrial processes. The controller supports both ON/OFF and PID control methods, providing flexibility for different application requirements.

Multiple Input Compatibility

This temperature controller supports a wide range of thermocouple types including K, J, T, E, L, U, N, R, S, B, W, and PLII, as well as Pt100 RTD inputs. This versatility makes it suitable for diverse industrial temperature measurement applications.

High-Speed Sampling

With 100 ms sampling speed for analog inputs, the E5CK-AA1-500 provides rapid response to temperature changes, ensuring stable control in dynamic industrial environments.

Communication Capabilities

The controller supports serial communications via RS-232C and RS-485 interfaces, enabling seamless integration with PLC systems, SCADA networks, and industrial automation architectures.

Technical Specifications

Parameter Specification
Model Number E5CK-AA1-500
Supply Voltage 100 to 240 V AC, 50/60 Hz
Operating Temperature Range -10 to 50 °C
Weight Approximately 170 g
Dimensions 53 x 53 mm (panel cutout)
Control Method ON/OFF or 2-PID control with auto-tuning
Input Types Thermocouple (K, J, T, E, L, U, N, R, S, B, W, PLII) and Pt100
Temperature Range -199.9 to 650.0 °C / -199.9 to 999.9 °F
Resolution 0.1°C/°F (main setting and alarm)
Communication Interfaces RS-232C and RS-485
Control Output According to Output Unit specifications
Auxiliary Output SPST-NO, 1 A at 250 VAC (resistive load)

Industrial Applications

The Omron E5CK-AA1-500 is designed for various industrial temperature control applications. Its robust design and advanced features make it suitable for:

Plastic Injection Molding

Precise barrel temperature control

Food Processing

Oven and cooking temperature regulation

Chemical Processing

Reactor temperature monitoring

HVAC Systems

Building climate control

Packaging Machinery

Heat sealing temperature control

Laboratory Equipment

Incubator and oven temperature regulation

For specific application guidance, consult the product documentation.

Installation and Configuration

Installation Diagram 1
Installation Diagram 2
Wiring Configuration
Panel Mounting

The E5CK-AA1-500 features a compact 53 x 53 mm panel mount design with easy-to-access terminal connections. The controller includes a panel retainer mount for secure installation in industrial control panels.

Terminal Layout
Display Interface
99.5%
Control Accuracy
12+
Input Types Supported
100ms
Sampling Speed
50°C
Max Operating Temp

Comparison with Other Models

Feature E5CK-AA1-500 Standard Controllers
Control Algorithm 2-PID with Auto-tuning Basic PID or ON/OFF
Input Compatibility 12+ Thermocouple Types + Pt100 Limited Input Types
Communication RS-232C & RS-485 Limited or No Communication
Sampling Speed 100 ms 500 ms - 1 sec
Operating Range -10 to 50°C 0 to 40°C
Display 7-segment Digital + LEDs Basic Digital Display

Frequently Asked Questions

What types of thermocouples are supported by the E5CK-AA1-500?

The controller supports K, J, T, E, L, U, N, R, S, B, W, and PLII thermocouple types, as well as Pt100 RTD inputs.

What is the power supply requirement for this controller?

The E5CK-AA1-500 operates on 100 to 240 V AC, 50/60 Hz power supply, making it suitable for global industrial applications.

Does this controller support communication with PLC systems?

Yes, the controller features RS-232C and RS-485 communication interfaces for seamless integration with PLC systems and industrial networks.

What is the temperature measurement range?

The controller supports temperature measurement from -199.9 to 650.0 °C or -199.9 to 999.9 °F with 0.1° resolution.

How do I configure the PID parameters?

The E5CK-AA1-500 features auto-tuning functionality that automatically calculates optimal PID parameters based on your process characteristics.

Where can I purchase the E5CK-AA1-500?

You can purchase the Omron E5CK-AA1-500 directly from our official product page with full technical support and warranty coverage.

External References and Documentation

Conclusion

The Omron E5CK-AA1-500 represents a sophisticated solution for industrial temperature control applications. With its advanced 2-PID control algorithm, multiple input compatibility, high-speed sampling, and robust communication capabilities, this controller delivers exceptional performance in demanding industrial environments.

Whether you're managing plastic injection molding processes, food processing equipment, chemical reactors, or HVAC systems, the E5CK-AA1-500 provides the precision, reliability, and flexibility needed for optimal temperature control.

For detailed specifications, pricing, and technical support, visit our official product page or contact our technical support team for application-specific guidance.

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