GKL-2-100 PLC Controller: Advanced Industrial Automation Solution for Precision Control Systems
GKL-2-100 PLC Controller
Advanced Industrial Automation Solution for Precision Control Systems
Professional Note: The GKL-2-100 is part of the GSK/GKL controller series from GIKEN Industrial Co., Ltd., designed specifically for industrial automation applications requiring precise control and reliability.
Product Overview
The GKL-2-100 is a sophisticated PLC (Programmable Logic Controller) module designed for industrial automation applications. As part of the GSK/GKL controller series, this system provides reliable control for various industrial processes including nut runner systems, positioning control, and electromagnetic valve operations.
Product Images
Key Features and Specifications
Core Features
- Cost-Effective Solution: The GKL series offers a lower-cost alternative to the GSK series while maintaining essential functionality
- Precision Control: Designed specifically for screw loosening equipment and nut runner systems
- High Accuracy: Tightening torque accuracy of ±10% to ±12% (3σ/X) for target torque
- Versatile I/O Configuration: Supports various signal controls including electromagnetic valves
- Industrial Ruggedness: Built to withstand harsh industrial environments
Technical Specifications
| Parameter | Specification | Details |
|---|---|---|
| Controller Type | PLC Module | Part of GSK/GKL controller series |
| Primary Application | Nut Runner Systems | Current sensor control for screw tightening/loosening |
| Torque Accuracy | ±10% to ±12% | 3σ/X for target torque specifications |
| Control Capabilities | Multiple Signal Types | Electromagnetic valves, positioning control, nut runner control |
| System Integration | Industrial Automation | Compatible with various production line control systems |
| Communication Interface | Serial Communication (RS422) | For ID controller connection and data transfer |
| Manufacturer | GIKEN Industrial Co., Ltd. | Japanese industrial automation specialist |
System Architecture and Integration
System Components
The GKL-2-100 operates within the broader GSK/GKL controller ecosystem, which includes:
- Main Controller Unit: Central processing and control functions
- I/O Expansion Boards: For additional input/output points as needed
- Communication Modules: RS422 interface for serial communication
- Power Supply Units: Reliable power delivery for industrial applications
- Programming Interface: For system configuration and control logic programming
Comparison: GSK vs GKL Series
| Feature | GSK Series | GKL Series (including GKL-2-100) |
|---|---|---|
| Cost Level | Higher | Lower cost alternative |
| Primary Application | General industrial control | Specialized nut runner systems |
| I/O Capacity | Higher expansion capability | Optimized for specific applications |
| System Complexity | More complex | Simplified for targeted use |
| Target Market | Broad industrial automation | Screw tightening/loosening equipment |
Applications and Use Cases
Primary Industrial Applications
- Automotive Assembly Lines: Precision screw tightening in vehicle manufacturing
- Electronics Manufacturing: Component assembly with controlled torque
- Aerospace Industry: Critical fastener applications requiring precise torque control
- Industrial Machinery: Equipment assembly and maintenance
- Quality Control Systems: Torque verification and monitoring
Frequently Asked Questions (FAQ)
The GKL series, including the GKL-2-100, is designed as a cost-effective alternative to the GSK series, specifically optimized for nut runner systems and screw tightening applications, while the GSK series offers broader industrial automation capabilities.
The GKL-2-100 provides tightening torque accuracy of ±10% to ±12% (3σ/X) for target torque specifications, making it suitable for applications requiring precise torque control.
The controller can manage various signals including electromagnetic valves, positioning control systems, and specialized nut runner control functions, making it versatile for industrial automation applications.
Yes, as part of the GSK/GKL controller series from GIKEN Industrial, the GKL-2-100 is designed to withstand industrial environments with proper installation and maintenance.
The system supports serial communication (RS422) for connecting with ID controllers, enabling data transfer, engine number transmission, calendar settings, and result data transmission.
Technical Documentation and Support
References and Technical Resources
Manufacturer Documentation: GIKEN Industrial Co., Ltd. provides comprehensive instruction manuals for the GSK/GKL controller series, including specific documentation for the GKL-2-100 model.
Industry Standards: The controller complies with industrial automation standards and is designed for integration with various production line control systems.
Technical Support: For products with special specifications or custom requirements, direct consultation with the manufacturer is recommended as they may require specific configuration or programming.
Safety Considerations: Always refer to the official instruction manual for proper installation, operation, and maintenance procedures to ensure system reliability and safety.
Installation and Maintenance Guidelines
- Follow manufacturer's installation guidelines for proper mounting and wiring
- Ensure proper grounding and electrical safety measures
- Regularly inspect connections and components for wear or damage
- Maintain appropriate environmental conditions (temperature, humidity, cleanliness)
- Keep firmware and software updated according to manufacturer recommendations
Conclusion
The GKL-2-100 PLC controller represents a specialized, cost-effective solution for industrial automation applications requiring precise torque control, particularly in nut runner systems and screw tightening operations. As part of the reputable GSK/GKL controller series from GIKEN Industrial, this system offers reliable performance, industrial ruggedness, and the precision necessary for modern manufacturing environments. With its focused application design and proven track record in industrial settings, the GKL-2-100 continues to be a valuable component in automated production systems worldwide.
Note: This article is based on available technical documentation and industry information. For specific technical requirements, installation details, or custom applications, please consult directly with the manufacturer or authorized distributors.
