Omron G3PB-225B-VD Solid State Relay: Complete Technical Guide for Industrial Automation

Omron G3PB-225B-VD Solid State Relay: Complete Technical Guide for Industrial Automation

Omron G3PB-225B-VD Solid State Relay

Professional Grade Solid State Contactor for Industrial Automation Systems

The Omron G3PB-225B-VD represents the pinnacle of solid state relay technology, designed specifically for demanding industrial applications requiring high reliability, fast switching, and minimal maintenance.

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Product Overview

The G3PB-225B-VD is a high-performance solid state relay from Omron's renowned G3PB series, engineered for industrial automation applications. This 25A rated relay features zero-cross switching technology and operates with a 12-24VDC control voltage, making it ideal for PLC control systems and industrial machinery.

G3PB-225B-VD Front View
G3PB-225B-VD Side View
G3PB-225B-VD Terminal Connections
G3PB-225B-VD Mounting Details
G3PB-225B-VD Dimensions
G3PB-225B-VD Technical Specifications
G3PB-225B-VD Application Diagram
G3PB-225B-VD Internal Components
G3PB-225B-VD Wiring Diagram
G3PB-225B-VD Heat Sink Design
G3PB-225B-VD Industrial Application

Technical Specifications

Parameter Specification Details
Model Number G3PB-225B-VD Omron Solid State Relay
Load Current Rating 25A Maximum continuous load current
Load Voltage Rating 100-240VAC Operating range: 75-264VAC
Control Voltage 12-24VDC Input range: 9.6-30VDC
Input Current 10mA Typical control input current
Output Type AC, Zero Cross Zero-cross switching for reduced EMI
Termination Style Screw Terminal Industrial-grade screw connections
Switching Speed Microsecond range Faster than mechanical relays
Operating Temperature -30°C to +80°C Wide temperature range for industrial use

For complete technical specifications and detailed ordering information, visit the official product page.

Key Features & Benefits

Zero-Cross Switching Technology

The G3PB-225B-VD features zero-cross switching, which minimizes electromagnetic interference (EMI) and reduces stress on connected equipment. This technology ensures switching occurs when the AC voltage crosses zero, preventing voltage spikes and extending equipment lifespan.

High Reliability & Longevity

As a solid state relay, the G3PB-225B-VD has no moving parts or contacts that can wear out. This results in significantly longer operational life compared to mechanical relays, with typical lifespans exceeding 100 million operations.

Fast Switching Speed

With switching speeds in the microsecond range, this SSR provides rapid response times ideal for high-speed industrial applications, PLC control systems, and precision automation equipment.

Energy Efficient Operation

Solid state relays consume less power than electromechanical relays, making the G3PB-225B-VD an energy-efficient choice for continuous operation in industrial environments.

Silent Operation

Unlike mechanical relays that produce audible clicking sounds during operation, the G3PB-225B-VD operates silently, making it suitable for noise-sensitive environments.

Comparison: Solid State vs Mechanical Relays

Feature G3PB-225B-VD (SSR) Mechanical Relay
Switching Speed Microseconds Milliseconds
Operational Life 100+ million cycles 100,000-1 million cycles
Noise Generation Silent operation Audible clicking
Contact Wear No moving parts Contact erosion over time
EMI Generation Minimal (zero-cross) Significant arcing
Power Consumption Low Higher coil power

Industrial Applications

PLC Control Systems

The G3PB-225B-VD is perfectly suited for PLC output modules, providing reliable switching for motors, heaters, solenoids, and other industrial loads. Its 12-24VDC control voltage matches standard PLC output specifications.

Industrial Heating Control

With zero-cross switching and high current capacity, this relay excels in temperature control systems for industrial ovens, furnaces, and process heating applications.

Motor Control

The 25A rating makes the G3PB-225B-VD suitable for controlling single-phase motors in conveyor systems, pumps, and other industrial machinery.

Lighting Control

Ideal for industrial lighting systems where silent operation and long lifespan are critical requirements.

Power Distribution

Suitable for switching power circuits in industrial control panels and distribution systems.

Frequently Asked Questions

What is the difference between G3PB-225B-VD and mechanical relays?

The G3PB-225B-VD is a solid state relay with no moving parts, offering faster switching, longer lifespan, silent operation, and reduced EMI compared to mechanical relays. It's ideal for applications requiring high reliability and frequent switching.

What does "zero-cross switching" mean?

Zero-cross switching means the relay only turns on or off when the AC voltage waveform crosses zero volts. This minimizes electrical noise, reduces stress on connected equipment, and prevents voltage spikes that can damage sensitive electronics.

Can the G3PB-225B-VD be used with PLC systems?

Yes, the 12-24VDC control voltage range is specifically designed for compatibility with standard PLC output modules. The relay can be directly driven by PLC digital outputs without additional interface circuitry.

What heat sinking is required for the G3PB-225B-VD?

The G3PB-225B-VD requires proper heat sinking for full load operation. Omron provides specific heat sink recommendations based on ambient temperature and load current. Consult the datasheet or product documentation for detailed thermal requirements.

What is the typical lifespan of this solid state relay?

Solid state relays like the G3PB-225B-VD typically have operational lifespans exceeding 100 million cycles when operated within specified parameters, significantly longer than mechanical relays which typically last 100,000 to 1 million cycles.

Can this relay switch DC loads?

No, the G3PB-225B-VD is specifically designed for AC loads only (75-264VAC). For DC load switching, you would need a different model designed for DC operation.

Installation & Wiring Guidelines

Control Circuit Connections

Connect the control voltage (12-24VDC) to the input terminals. The input current requirement is approximately 10mA, making it compatible with most PLC outputs and control circuits.

Load Circuit Connections

Connect the AC load (75-264VAC) to the output terminals. Ensure proper wire sizing for the 25A maximum load current and use appropriate circuit protection (fuses or circuit breakers).

Heat Sink Requirements

For full load operation at 25A, proper heat sinking is essential. Mount the relay on a suitable heat sink using thermal compound to ensure optimal heat dissipation.

Safety Considerations

Always disconnect power before installation. Use appropriate personal protective equipment when working with live circuits. Follow local electrical codes and regulations.

Why Choose Omron G3PB-225B-VD?

Industry-Leading Reliability

Omron is a globally recognized leader in industrial automation components, with decades of experience in relay technology. The G3PB series represents their commitment to quality and reliability.

Comprehensive Technical Support

When you purchase from Koeed.com, you receive access to detailed technical documentation, application support, and warranty coverage.

Cost-Effective Solution

While the initial cost may be higher than mechanical relays, the reduced maintenance, longer lifespan, and energy efficiency of the G3PB-225B-VD provide significant long-term cost savings.

Purchase G3PB-225B-VD Now

References & Trust Metrics

Industry Recognition: Omron is a Fortune Global 500 company with over 80 years of experience in industrial automation.

Certifications: G3PB series relays comply with international standards including UL, CSA, and CE certifications.

Technical Documentation: Comprehensive datasheets and application notes available from Omron's official documentation.

Customer Reviews: High satisfaction ratings from industrial users across manufacturing, automation, and process control industries.

Source Verification: Specifications verified against Omron official documentation and industry-standard datasheets.

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